Kubota RTV500 Parts and Parts Manual PDF
Kubota RTV 500 Parts
The Kubota RTV 500 is a popular utility vehicle known for its reliability, durability, and versatility. It is powered by a Kubota-engineered three-cylinder gasoline engine that produces 48 horsepower. The RTV 500 also features a four-wheel drive system, variable hydrostatic transmission, and a payload capacity of 1,000 pounds.
With its rugged design and powerful engine, the Kubota RTV 500 is well-suited for a wide range of tasks, including hauling cargo, towing trailers, and performing maintenance and landscaping work. As with any vehicle, however, the Kubota RTV 500 will eventually require regular maintenance and repairs.
That’s where the Kubota RTV 500 parts manual comes in. The parts manual contains detailed diagrams and exploded views of all the components on the RTV 500, as well as part numbers and descriptions. This makes it easy to identify the parts you need and order them from your local Kubota dealer.
Maintaining your Kubota RTV 500 requires a good understanding of its parts. Let’s start with the essential components that keep your vehicle running smoothly.
Kubota RTV 500 Parts List:
Before you embark on any maintenance or repair project, it’s crucial to have a comprehensive parts list. This list will include components like the engine, transmission, suspension, and more.
It’s your roadmap to finding the right parts for your RTV 500. The Kubota RTV 500 parts list is a comprehensive list of all the parts and accessories available for this vehicle.
Coleman Equipment offers a parts list for the Kubota RTV500-A/H Utility Vehicles that can help you find the parts you need.
Kubota RTV 500 Parts Diagram:
A parts diagram is an invaluable resource when you need to identify a specific part or component within your vehicle. These diagrams provide a visual representation of your RTV 500, making it easier to pinpoint the parts you need to replace.
The Kubota RTV 500 parts diagram is a useful tool for identifying the various parts of your vehicle.
Messicks offers a comprehensive parts diagram for the Kubota RTV 500-A/H (Orange model ATV/HDWS) that can help you identify the parts you need.
The Kubota RTV 500 parts diagram is a valuable resource for anyone who owns or maintains an RTV 500. It can be used to identify parts, troubleshoot problems, and perform repairs.
The parts diagram is divided into several sections, each of which covers a different part of the RTV 500. For example, there is a section for the engine, transmission, drivetrain, brakes, and electrical system.
Each section includes detailed diagrams of all the components in that section. The diagrams are labeled with part numbers, so it is easy to identify the parts you need.
Kubota RTV 500 Parts Manual:
A parts manual is like the bible for maintaining and repairing your RTV 500. It provides detailed information about each component, including part numbers and specifications.
Fortunately, you can now access these manuals in a convenient PDF format. The Kubota RTV 500 parts manual is an essential resource for anyone who owns this vehicle.
Messicks2 offers the Kubota #97898-41991 RTV500 Parts Manual, which provides detailed information on all the parts and accessories for the Kubota RTV 500.
Finding Kubota RTV 500 Parts and Manuals
Once you’re familiar with the parts, diagrams, and manuals, you might wonder where to find them. Here are some ways to locate the parts and manuals you need:
Online Retailers:
Numerous online retailers specialize in Kubota RTV 500 parts and accessories. You can easily search for specific components or part numbers to find what you need. Whether it’s a replacement engine, fuel pump, or brake pads, you’ll find it online.
Local Dealerships:
If you prefer a more hands-on approach, visit your local Kubota dealership. They often stock parts and can provide guidance on your RTV 500 maintenance. Additionally, they might be able to order parts for you.
Kubota’s Official Website:
Kubota’s official website is a valuable resource for finding parts and manuals. They may offer a parts lookup tool that lets you enter your vehicle’s information to find the right components. You can also find downloadable parts manuals in PDF format.
Kubota RTV 500 Accessories
Beyond essential replacement parts, you can enhance and customize your RTV 500 with a variety of accessories. Here are some popular ones:
Kubota RTV 500 Windshield:
A windshield is a practical accessory that protects you from the elements while driving. Whether it’s rain, wind, or debris, a windshield can greatly improve your comfort and safety.
Kubota RTV 500 Front Bumper:
A front bumper not only adds a rugged look to your RTV 500 but also provides protection against collisions and impacts. It’s an excellent investment for off-road enthusiasts.
Also :
- Cabs and cab enclosures
- Windshields
- Rearview mirrors
- Winches
- Cargo boxes
- Plows
- Sprayers
- Light kits
- Tire chains
Kubota RTV 500 Cab and Cab Enclosure:
A cab enclosure can turn your RTV 500 into a cozy, weatherproof workspace. It’s especially beneficial for those working in extreme weather conditions.
Kubota RTV 500 Specs
Understanding the specifications of your Kubota RTV 500 is crucial for proper maintenance and customization. Here are some key specs to consider:
Engine: The Kubota RTV 500 is powered by a 15.8 HP, 2-cylinder, liquid-cooled gasoline engine. It’s known for its reliability and durability.
Transmission: The RTV 500 features a VHT Plus Variable Hydro Transmission, offering smooth acceleration and ample torque.
Tires: The vehicle typically comes equipped with 22×9.5-10 front and 22×11-10 rear all-terrain tires for excellent off-road performance.
Battery: The RTV 500 relies on a 12-volt battery to power its electrical components. Regular battery maintenance is crucial for ensuring reliable starts.
Fuel Pump: The fuel pump is responsible for delivering a consistent flow of gasoline to the engine. Keeping it in good working order is essential for engine performance.
Brake Pads: Properly functioning brake pads are essential for safety. The RTV 500 typically features front and rear hydraulic disc brakes.
Kubota RTV 500 Replacement Engine
If you need to replace the engine in your Kubota RTV 500, it is important to use a genuine OEM replacement engine. German Bliss offers a range of replacement engines for the Kubota RTV 500, along with parts diagrams and a list of available parts for purchase.
Kubota RTV 500 Windshield
The Kubota RTV 500 windshield is an essential accessory that can help protect you from the elements while driving. Messicks offers a range of windshields for the Kubota RTV 500, including full and half windshields.
Kubota RTV 500 Fuel Pump
The Kubota RTV 500 fuel pump is an essential component of the vehicle’s fuel system. If you need to replace the fuel pump in your Kubota RTV 500, it is important to use a genuine OEM replacement part. Messicks offers a range of fuel pumps for the Kubota RTV 500.
Kubota RTV 500 Tires
The Kubota RTV 500 tires are an essential component of the vehicle’s performance and safety. If you need to replace the tires on your Kubota RTV 500, it is important to use the right size and type of tire. Messicks offers a range of tires for the Kubota RTV 500, including all-terrain and off-road tires.
Kubota RTV 500 Battery
The Kubota RTV 500 battery is an essential component of the vehicle’s electrical system. If you need to replace the battery in your Kubota RTV 500, it is important to use a genuine OEM replacement part. Messicks offers a range of batteries for the Kubota RTV 500.
Kubota RTV 500 Brake Pads
The Kubota RTV 500 brake pads are an essential component of the vehicle’s braking system. If you need to replace the brake pads on your Kubota RTV 500, it is important to use genuine OEM replacement parts. Messicks offers a range of brake pads for the Kubota RTV 500.
Kubota RTV 500 Cab and Cab Enclosure
The Kubota RTV 500 cab and cab enclosure are essential accessories that can help protect you from the elements while driving. Messicks offers a range of cabs and cab enclosures for the Kubota RTV 500.
Kubota RTV 500 Front Bumper
The Kubota RTV 500 front bumper is an essential accessory that can help protect the vehicle from damage in the event of a collision. Messicks offers a range of front bumpers for the Kubota RTV 500.
Maintaining Your Kubota RTV 500
Proper maintenance is essential to keep your Kubota RTV 500 running smoothly. Here are some tips to ensure your vehicle’s longevity:
Regular Inspections:
Perform routine inspections to check for wear and tear on various components. Pay close attention to the tires, brakes, and suspension.
Oil Changes:
Change the engine oil and filter as per the manufacturer’s recommendations. This will keep your engine running efficiently and prolong its life.
Battery Maintenance:
Keep your battery clean and well-charged to ensure reliable starts. Check the connections and replace the battery when needed.
Brake Pad Replacement:
Replace worn brake pads promptly to maintain stopping power and safety.
Accessory Installation:
When adding accessories like a windshield or front bumper, follow the manufacturer’s instructions carefully for proper installation.
Kubota RTV 500 FAQ
How to change the transmission oil in a Kubota 500 RTV
Changing the transmission oil in a Kubota RTV 500 involves several steps. It’s essential to follow the manufacturer’s recommendations and consult your owner’s manual for specific details and oil type. Here’s a general guide on how to change the transmission oil:
Materials and Tools You’ll Need:
- Safety gear (gloves and safety glasses)
- Owner’s manual
- Oil pan
- Ratchet and socket set
- New transmission oil (refer to your manual for the recommended oil type)
- Funnel
- Clean rags or paper towels
- Torque wrench
Steps to Change the Transmission Oil:
- Safety Precautions:
- Park your Kubota RTV 500 on a flat, level surface.
- Engage the parking brake.
- Allow the engine to cool down if it has been running.
- Locate the Drain Plug:
- Refer to your owner’s manual to locate the transmission drain plug, typically on the underside of the vehicle. It’s usually a square-headed plug.
- Prepare Your Work Area:
- Place an oil pan or container under the drain plug to catch the old oil.
- Drain the Old Oil:
- Carefully remove the drain plug using a ratchet and socket. Be prepared for oil to flow out once the plug is removed.
- Allow the old oil to drain completely into the oil pan.
- Inspect the Drain Plug:
- Check the drain plug for any metal shavings or debris. Clean it thoroughly.
- Replace the Drain Plug:
- Once the old oil has completely drained, reattach the drain plug. Use a torque wrench to tighten it to the manufacturer’s recommended torque specification.
- Add New Transmission Oil:
- Using a funnel, pour the recommended amount of new transmission oil into the fill port. Again, consult your owner’s manual for the specific oil type and capacity.
- Check the Oil Level:
- Start the engine and let it run for a few minutes to circulate the new oil.
- Turn off the engine and let it sit for a few minutes to allow the oil to settle.
- Check the oil level using the dipstick or sight glass, depending on your model. Adjust the oil level as needed to bring it to the correct level.
- Dispose of the Old Oil:
- Properly dispose of the old transmission oil at a local recycling center or an automotive service shop.
- Clean Up:
- Wipe up any spilled oil and ensure the area is clean and free from any oil residue.
Always ensure you’re using the correct oil type and following the manufacturer’s guidelines to maintain your Kubota RTV 500. If you’re unsure about any step or don’t have experience with this type of maintenance, consider consulting a professional or your local Kubota dealer for assistance.
How to install a windshield on a Kubota RTV 500
Installing a windshield on a Kubota RTV 500 can help protect you from the elements and improve the comfort of your ride. Here’s a general guide on how to install a windshield on your Kubota RTV 500:
Materials and Tools You’ll Need:
- Kubota RTV 500 windshield kit (make sure it’s designed for your specific model)
- Safety gear (gloves and safety glasses)
- Socket and ratchet set
- Wrenches
- Measuring tape
- Helper (optional but can be very helpful)
Steps to Install a Windshield:
- Safety Precautions:
- Ensure the RTV is parked on a flat, level surface.
- Engage the parking brake.
- Prepare the Windshield:
- Unbox the windshield kit and inspect the contents to make sure everything is included.
- Clean the windshield if it has protective film or residue.
- Read the Instructions:
- Consult the instructions provided with the windshield kit. The manufacturer’s guidelines may have specific steps or variations depending on the model of your RTV.
- Position the Windshield:
- Open the front hood or protective cover to access the front of the RTV.
- Position the windshield in the mounting area, ensuring that it aligns with the mounting points on the RTV’s frame.
- Secure the Windshield:
- Use the provided hardware (nuts, bolts, brackets) to secure the windshield to the mounting points. This may involve attaching brackets to the frame and then attaching the windshield to these brackets.
- Tighten the fasteners using the appropriate tools, but do not overtighten, as this can cause damage to the windshield or the RTV’s frame.
- Check for Proper Fit:
- Ensure that the windshield is securely attached and that it aligns correctly. Double-check that there are no gaps or misalignment.
- Test the Operation:
- If your windshield kit includes any features like folding or adjustable vents, test them to make sure they function properly.
- Adjust as Necessary:
- If the windshield doesn’t align correctly or if there are any issues, you may need to make adjustments to the mounting points or brackets. Follow the kit’s instructions for proper adjustment.
- Tighten all Hardware:
- After making any necessary adjustments, re-tighten all hardware to ensure a secure fit.
- Final Inspection:
- Carefully inspect the windshield and its attachment points to ensure everything is secure and correctly aligned.
- Clean Up:
- Remove any protective film or stickers on the windshield.
- Clean the windshield using appropriate cleaners to remove any smudges or marks.
Additional Information
Here are the general steps to follow:
- Choose the windshield that fits your Kubota RTV 500. There are different types of windshields available, including full, tilt, and panelled windshields.
- Read the installation instructions carefully. The instructions will vary depending on the type of windshield you choose. Make sure you have all the necessary tools and hardware before you begin.
- Clean the area where the windshield will be installed. Use a clean cloth and a mild detergent to remove any dirt or debris.
- Install the windshield according to the manufacturer’s instructions. Here are some general steps to follow:
- For full windshields, attach the windshield to the roll cage using clamps or brackets. Make sure the windshield is centered and level.
- For tilt windshields, attach the hinges to the lower and upper brackets. Make sure the hinges are securely fastened.
- For paneled windshields, attach the panels to the roll cage using clamps or brackets. Make sure the panels are centered and level.
- Test the windshield to make sure it is securely attached and does not rattle or vibrate.
- Clean the windshield with a mild detergent and a soft cloth. Do not use abrasive cleaners or materials that could scratch the windshield.
It is important to follow the specific installation instructions for the windshield you choose. Some windshields may require additional steps or hardware. If you are unsure about the installation process, consult a professional or contact the manufacturer for assistance.
How to rebuild a Kubota RTV 500 Engine
Rebuilding an engine is a complex and labour-intensive task that requires mechanical skill, the right tools, and attention to detail. Rebuilding a Kubota RTV 500 engine is a significant undertaking, and it is recommended that it should be done by experienced mechanics or professionals.
However, below is a general overview of the steps involved. Keep in mind that these instructions are highly simplified, and you should consult the Kubota RTV 500 service manual for your specific model, as well as seek the help of a professional mechanic when performing such work.
Materials and Tools You’ll Need:
- Kubota RTV 500 service manual
- Engine rebuild kit (including gaskets, bearings, seals, pistons, rings, etc.)
- Engine hoist or stand
- Torque wrench
- Socket and wrench set
- Engine cleaning supplies
- Precision measuring tools
- Engine assembly lubricant
- Safety gear (gloves, safety glasses, and protective clothing)
Steps to Rebuild a Kubota RTV 500 Engine:
- Safety Precautions:
- Disconnect the battery.
- Drain all fluids from the engine (oil, coolant, etc.).
- Ensure the vehicle is on a stable and level surface.
- Remove the Engine:
- Detach the engine from the RTV 500. This may involve removing the transmission, drive train, and other components to access the engine.
- Disassemble the Engine:
- Carefully disassemble the engine, removing all components and parts. Keep everything organized and labeled.
- Inspect Components:
- Inspect all engine components for wear, damage, and tolerances. This includes the pistons, rings, bearings, camshaft, crankshaft, and more.
- Measure Clearances:
- Use precision measuring tools to measure clearances to determine which parts need replacement. Follow the service manual for specific tolerances.
- Clean All Parts:
- Thoroughly clean and degrease all engine parts to remove any old gaskets and debris.
- Replace Worn Parts:
- Replace any worn or damaged components with new parts from your engine rebuild kit.
- Reassemble the Engine:
- Carefully reassemble the engine, ensuring that all parts are correctly aligned and torqued to the manufacturer’s specifications.
- Reinstall the Engine:
- Reinstall the engine back into the RTV 500, reversing the removal process.
- Fill with Fluids:
- Refill the engine with the appropriate oil, coolant, and other fluids.
- Test and Tune:
- Start the engine and check for any leaks, unusual noises, or performance issues.
- Perform any necessary tuning or adjustments.
- Final Inspection:
- Conduct a final inspection to ensure everything is properly assembled and functioning.
Additional Information :
Here are the general steps involved in rebuilding the engine:
- Remove the engine from the vehicle. This involves disconnecting the battery, draining the coolant, and removing the exhaust system, fuel lines, and electrical connections. The engine removal process is discussed in detail on OrangeTractorTalks
- Disassemble the engine. This involves removing the cylinder head, pistons, connecting rods, and crankshaft. The engine disassembly process is discussed in detail on NewAgTalk
- Inspect the engine components for wear and damage. This includes checking the cylinder walls, piston rings, bearings, and valves. Replace any damaged or worn components with genuine OEM replacement parts.
- Clean the engine components thoroughly. Use a parts washer or solvent to remove any dirt, oil, or debris.
- Reassemble the engine. This involves installing new pistons, rings, bearings, and gaskets. The engine reassembly process is discussed in detail on Powersportsid
- Install the rebuilt engine back into the vehicle. This involves reconnecting the fuel lines, electrical connections, and exhaust system. Refill the engine with the recommended oil and coolant.
- Test the engine to make sure it is running smoothly. Check for any leaks or abnormal noises.
What size tires fit a Kubota RTV 500
The Kubota RTV 500 can accommodate a range of tire sizes. Here are some of the tire sizes that are compatible with the Kubota RTV 500, according to the search results:
- 24×8-12
- 25x10x12
- 26×9-12
It is important to choose the right tire size for your specific vehicle and application. Some tires are designed for all-terrain use, while others are better suited for mud, sand, or street use. It is recommended to consult the manufacturer’s recommendations or seek the advice of a professional to ensure that you choose the right tire size for your Kubota RTV 500.
Summary
The Kubota RTV 500 is a reliable workhorse with a reputation for durability and versatility. Understanding its parts, diagrams, and manuals is essential for maintaining and repairing your vehicle.
Whether you need replacement parts or want to customize your RTV 500 with accessories, there are plenty of resources available, both online and at local dealerships. With proper maintenance and a good understanding of your vehicle, your Kubota RTV 500 will continue to serve you well for years to come.